s

VDA 6.3 Audit – Consulting, Operational Support & Supplier Development for the Automotive Industry

The VDA 6.3 audit is the benchmark for process quality in the automotive industry. OEMs and Tier 1 suppliers use it to ensure the stability, quality and delivery capability of their suppliers.

 

At GBN Experts, we don’t just make companies ‘audit-ready’; we make them truly audit-capable. We have been supporting manufacturing companies for over 25 years and have been working on projects for leading OEMs for over 14 years.

Our approach

 

GAP analyses, trial audits, implementation of measures and effectiveness testing – practical, robust and directly compatible with OEM requirements.
Ensure auditability, stabilise supply chains and prevent escalations.
Our experts have supported projects for leading OEMs such as Porsche and are familiar with the requirements of premium manufacturers in detail. We incorporate this knowledge into our consulting projects to support our customers.

 

Why is the VDA 6.3 audit so crucial for suppliers?

 

Meet OEM requirements
Major car manufacturers expect their suppliers to consistently implement VDA 6.3 standards. Failure to pass an audit can lead to downgrades in supplier ratings or, in the worst case, to the loss of orders.

 

This significantly reduces start-up costs and paves the way for efficient and cost-effective market entry.
Ensure delivery capability
A successful process audit demonstrates that your company has stable, repeatable processes that ensure consistently high product quality.
Our services at a glance
  • Audit preparation
  • Conducting trial audits
  • Measure management
  • Supplier audit
Details about our services

 

 

 

Minimise risks

 

Weak points in processes or supply chains are identified at an early stage – before they lead to complaints or escalations.

Our services in the area of VDA 6.3 audits

As an engineering service provider, we do not offer abstract training courses,
but rather operational support, practical workshops and direct collaboration on your projects.

 

1. Audit preparation & Gap-analysis
  • Analysis of your processes and systems in comparison to the VDA 6.3 standard.
  • Conducting pre-audits and simulations.
  • Creation of an action plan with clear prioritisation.
2. Trial audit
  • Conducting an audit in accordance with VDA 6.3 Logic
  • Assessment as in a real OEM audit according to the official VDA 6.3 assessment scheme.
  • Clarity about strengths, weaknesses and areas for improvement
3. Supplier development
  • Conducting VDA 6.3 supplier audits at Tier 2/3.
  • Development and action plans
  • Support in implementing parking measures
  • Coaching suppliers to ensure long-term quality.
4. Operational coaching & internal Workshops
  • Practical workshops on topics such as FMEA, APQP or 8D – directly in the project context.
  • No official certificate training courses, but targeted knowledge transfer as part of our consulting services.
  • Goal: Empower your teams to implement OEM requirements independently.

Your advantages with GBN Experts

 

For Head of Quality & QM manager
  • Access to best practices from over 20 years of OEM experience.
  • External support relieves internal resources.
  • Tailor-made action plans for audits and projects.
For SQEs
  • Support with supplier audits and evaluations.
  • Methodological knowledge from OEM practice (e.g. Porsche).
  • Coaching on the application of core tools in the supplier environment.
For decision-makers & management
  • Risk hedging in the supply chain.
  • Sustainable reduction in quality costs.
  • Fewer escalations with OEMs.
  • Sustainable improvement of supplier relationships.

The audit process with us

$
Launch and goal definition
Common understanding of audit objectives, OEM requirements and relevant processes.
$
Audit planning & document review
Preparation based on the VDA 6.3 questionnaire. Analysis of your QM documentation, FMEAs, process descriptions.
$
Conducting the process audit
Interviews, inspections and evaluation of processes. On-site auditing.
$
Audit report & action plan
Clear assessment (A/B/C) with detailed action plan.
$
Tracking & Supplier Development
Support in implementing corrective measures. Coaching to ensure sustainable improvements.

Scope of services in detail

Audit preparation
GAP analysis according to VDA 6.3, audit plan with a focus on critical processes, preparation of relevant evidence (FMEA, PPF, MSA, 8D)
Conducting trial audits
VDA 6.3 audit by our experienced auditors, assessment according to official scheme (A/B/C), detailed findings with priorities
Action management
Creation & tracking of action plans,
implementation with on-site teams, effectiveness testing
Supplier audit
VDA 6.3 audits at suppliers, action plans
for Tier 2/3, securing critical supply chains

FAQ – Frequently asked questions

What does a VDA 6.3 audit examine?
It evaluates processes along the supply chain – from development and production to logistics.
Who is authorised to conduct a VDA 6.3 audit?
Auditors with VDA qualification and practical experience.
How often should a VDA 6.3 audit be conducted?

Recommended for new projects, supplier changes or
quality issues. OEMs usually require annual or
project-related audits.

Do you offer VDA 6.3 training courses?

No – we are not an official training provider.
We offer practical internal workshops as part of our consulting services,
which can be applied directly to projects.

How long does a VDA 6.3 audit take?

Between 1 and 3 days, depending on the size and scope of the company.

What does a VDA 6.3 audit examine?
It evaluates processes along the supply chain – from development and production to logistics.

Glossary – VDA 6.3 (detailed)

• Auditing – Process of systematically reviewing procedures
• Automotive SPICE – Model for evaluating software processes in the automotive industry
• Adaptability – Ability of a system to adapt to changes
• Best practice – Recommended procedure based on experience
• Benchmarking – Comparison of processes with best-in-class companies
• Change management – process for managing change
• Compliance – adherence to legal and normative requirements
• Controlling – monitoring and management of business processes
• Documentation – Systematic recording of process results
• Data analysis – Evaluation of data for process improvement
• Efficiency – ratio of output to input in processes
• Evaluation – assessment of processes and results
• FMEA (Failure Mode and Effects Analysis) – method for identifying potential sources of error
  • Gap Analysis – Comparison between current process performance and required standards to identify areas for improvement in VDA 6.3 audits.
  • Governance – The framework of policies and responsibilities that ensure processes meet quality and compliance objectives.
  • Grade – The scoring or rating result derived from the VDA 6.3 audit evaluation system.
• Hoshin Kanri – Strategic planning method aligning company goals with quality and process improvements.
• Human Error – Unintentional mistake by personnel; a common root cause investigated during process audits.
• Handover Process – Transfer of responsibility between project phases, verified to ensure no loss of information or quality.
• Internal Audit – Audit conducted by the organization itself to evaluate compliance with VDA 6.3 and internal standards.
• Interface Management – Coordination of communication and data exchange between departments or suppliers.
• Inspection Plan – Document defining what characteristics to check, how, and with which methods during production.
• Just-in-Time (JIT) – Production and delivery concept ensuring materials arrive exactly when needed; assessed in logistics audits.
• Job Instruction – Detailed work instruction ensuring consistent performance of a task within process standards.
• Judgment Criteria – Defined set of rules auditors use to evaluate compliance or deviations.
• Key Performance Indicator (KPI) – Quantitative metric used to measure process efficiency and quality.
• Knowledge Management – Systematic handling of organizational knowledge to support continuous improvement.
• Kanban – Lean production method for controlling workflow and inventory.
• Lesson Learned – Documented experience from past projects used to improve future processes.
• Logistics Chain – Entire flow of materials and information from supplier to customer, reviewed in process audits.
• Line Capability – Ability of a production line to maintain process stability and meet quality requirements.
• Measurement System Analysis (MSA) – Evaluation of measurement processes to ensure accuracy and reliability.
• Management Review – Periodic evaluation by leadership to ensure quality system effectiveness.
• Mitigation Plan – Set of actions to reduce or eliminate identified risks.
• Nonconformity – Deviation from specified requirements detected during an audit or inspection.
• New Product Introduction (NPI) – Structured process of launching new products, monitored under VDA 6.3.
• Normalization – Standardization of processes to improve repeatability and consistency.
• Objective Evidence – Verified information used to support audit findings and conclusions.
• Operational Control – Activities ensuring that processes are carried out as planned.
• Outsourced Process – Process performed by an external provider, still under the organization’s quality responsibility.
• Process Capability (Cpk) – Statistical measure of a process’s ability to produce within specification limits.
• Preventive Action – Proactive step to eliminate potential nonconformities before they occur.
• Project Management – Coordination of resources and activities to meet quality, cost, and delivery targets.
• Quality Gate – Defined checkpoint in a process where specific criteria must be met before proceeding.
• Qualification Matrix – Document showing required and actual skills of personnel involved in production.
• Quality Planning – Early phase activities ensuring customer requirements are translated into process controls.
• Risk Assessment – Systematic identification and evaluation of potential process risks.
• Root Cause Analysis (RCA) – Method to identify underlying causes of problems to prevent recurrence.
• Run@Rate – Validation test to confirm the production process can sustain required output and quality.
• Supplier Management – Evaluation and control of suppliers to ensure consistent quality and delivery.
• Standard Operating Procedure (SOP) – Documented set of instructions to perform tasks correctly.
• SPC (Statistical Process Control) – Method using data to monitor and control process variation.
• Turtle Diagram – Visual tool used in audits to describe and analyze process elements (inputs, outputs, methods, etc.).
• Traceability – Ability to track materials and processes from supplier to customer.
• Training Effectiveness – Measurement of how well training improves process performance or compliance.
• Update Management – Controlled process for revising and communicating changes in documents or processes.
• Utilization Rate – Metric indicating how effectively equipment or personnel capacity is used.
• Uncertainty of Measurement – Quantified doubt about the result of a measurement, considered in quality control.
• Validation – Confirmation that a process or system fulfills its intended purpose under real conditions.
• Verification – Confirmation through evidence that specified requirements have been met.
• Value Stream Mapping (VSM) – Lean method for visualizing and improving process flow.
• Work Instruction – Detailed step-by-step guidance for performing specific tasks.
• Workflow Optimization – Improvement of process flow to eliminate waste and inefficiencies.
• Warranty Data Analysis – Evaluation of field data to identify quality issues and feedback for process improvement.
• X-Bar Chart – Statistical tool used to monitor process mean values over time.
• XML Data Exchange – Standardized format for transferring process and quality data between systems.
• X-factor (Variation) – Uncontrolled process variable that may affect product quality.
• Yield Rate – Percentage of products meeting quality standards without rework.
• Yearly Audit Plan – Scheduled list of internal and supplier audits to ensure continuous compliance.
• Yellow Belt – Basic level certification in Six Sigma methodology, supporting process improvement activities.
• Zero Defect – Quality philosophy aiming for elimination of all process errors.
• Z-Score – Statistical value indicating deviation from a process mean, used in capability studies.
• Zone Control – Organization of work areas to maintain order, cleanliness, and efficiency (related to 5S).

Führende OEMs wie Porsche vertrauen schon seit über 20 Jahren auf unsere Expertise, und wir freuen uns darauf, auch Ihr Projekt auf höchstem Niveau zu realisieren.

Ihr Ansprechpartner

Unsere Kompetenz - Qualität in Mechanik, Elektronik und Montage

Qualitätsmanagement kann nur dann wirksam sein, wenn man neben den Q-Methoden, die Fertigungstechnologie und das Produkt wirklich versteht.
 Bei GBN Experts verbinden wir methodische Expertise nach VDA-Standard mit technischer Erfahrung aus über 25 Jahren Arbeit in der Entwicklung von robusten Fertigungsprozessen.

Wir kennen die Anforderungen der OEMs ebenso wie die technischen Herausforderungen der Bauteile und Fertigungsprozesse – sowohl im mechanischen als auch im elektronischen Umfeld.

Unsere Ingenieure verfügen über umfassende Erfahrung in der Bewertung, Industrialisierung und präventiven Qualitätsabsicherung von mechanischen und elektronischen Komponenten.

Mechanische Komponenten & Verfahren

  • Zerspanten Präzisionsteilen (z. B. Wellen, Gehäuse, Ventile, Schrauben)
  • Umformteilen (Tiefziehen, Stanzen, Schmieden)
  • Gussteilen (Alu-, Druck- und Feinguss)
  • Schweißbaugruppen und Verbindungstechnologien
  • Oberflächen- und Wärmebehandlungsprozessen
  • Montageprozessen und Funktionsprüfungen

 

Elektronische Baugruppen & Systeme

  • Leiterplatten & Baugruppenfertigung (SMD/THT)
  • Elektronische Steuergeräte & Sensorik
  • Steckverbinder, Kabelsätze & Kontaktierungen
  • Funktionstests, EOL-Prüfungen, Software-/Hardware-Validierung
  • ESD- & Lötprozesse, Klimatests, Lebensdauertests

Batteriesysteme
& E-Mobilität

Elektronik &
Sensoren

Verkabelungen &
Komponenten

Beleuchtung-
Systeme